Daqin Ropeway
Manufacturing Strength

Manufacturing Strength

80,000 m² modern base · modern equipment · full-chain delivery

80,000m²
Total area
42,000m²
Buildings
300+people
Employees
50+people
Technical staff
15lines/year
Annual ropeway capacity
23+items
Patents
R&D & Design

R&D and Design

The enterprise technology center includes three specialized laboratories and a 50+ R&D team, with 12 senior-title engineers and 23 national patents covering core mechanisms, control systems and key processes.

1

Concept Design

From requirements analysis to route planning, including capacity calculation, equipment selection, station layout and foundation loads.

2

Detailed Design

Complete mechanical, hydraulic, electrical and construction drawings using SolidWorks and AutoCAD.

3

Simulation and Validation

FEA and multi-body dynamics for key components, with grips validated by more than 5 million fatigue cycles.

4

Continuous Improvement

Product optimization based on operating data, with 23 national patents covering core ropeway technologies.

Ropeway Systems Engineering Lab

Research on system dynamics simulation, route optimization, rope matching calculations and station layout, using ANSYS, ADAMS and RecurDyn.

ANSYS FEAADAMS multi-body dynamicsRecurDyn ropeway simulationAutoCAD / SolidWorks 3D

Precision Drive Lab

Performance research and life prediction for grips, drive wheel liners and sheave bearings, with high-speed photography and online strain testing.

High-speed camera systemOnline strain testingFriction and wear testerBearing life test bench

Electrical Control Lab

Development of PLC control systems, safety circuits, SCADA remote monitoring and HMI interfaces on Siemens S7-1500 platforms.

Siemens S7-1500 platformSCADA remote monitoringHMI developmentSIL 2 safety circuit design

Facilities

Six specialized workshops covering the full manufacturing chain

Assembly and Commissioning Workshop

Assembly and Commissioning Workshop

12,000 m²

Full-size ropeway test line for loaded simulation of detachable, fixed and pulsating systems, plus a 20-ton overhead crane.

1 full-size test line20-ton overhead crane3 ropeway systems in parallel
Precision Machining Workshop

Precision Machining Workshop

10,000 m²

Temperature- and humidity-controlled shop with 12 five/four-axis machining centers, 6 mill-turn centers and 2 gantry centers from Mazak and DMG MORI.

12 five/four-axis centers6 mill-turn centers±1°C climate control
Welding and Structure Workshop

Welding and Structure Workshop

6,000 m²

30+ welding machines and 3 IWE international welding engineers, producing carbon steel, stainless steel and aluminum structures with 3,000 tons annual capacity.

30+ welding machines3 IWE engineers3,000 tons annual capacity
Surface Treatment and Coating Workshop

Surface Treatment and Coating Workshop

3,000 m²

Automatic blasting, phosphating, Dacromet and electrostatic coating lines for 20+ years of corrosion resistance in harsh environments.

Automatic blasting / phosphatingDacromet coating20+ year corrosion resistance
Electrical Assembly and Test Workshop

Electrical Assembly and Test Workshop

2,000 m²

Control cabinet integration with Siemens test platforms, offline PLC simulation, system commissioning and 72-hour aging tests.

Siemens test platformOffline simulation72h aging test
Warehouse and Logistics Center

Warehouse and Logistics Center

5,000 m²

Standardized high-bay warehouse with ERP barcode management and FIFO, served by 5-ton forklifts and automated conveyors.

ERP barcode management5-ton forkliftHigh-bay storage
Processing

Processing Capabilities

With a modern CNC cluster and senior process teams, Daqin provides full-chain precision machining from blank to finished product, with IT5 accuracy and Ra 0.4μm surface finish.

Precision CNC Machining

Precision CNC Machining

  • 5-axis machining of impellers and complex parts in one setup
  • Mill-turn machining of shaft parts
  • Gantry machining of large frames and housings
  • Wire EDM / spark erosion for molds and special holes
Welding and Structural Fabrication

Welding and Structural Fabrication

  • MAG/MIG welding of carbon and stainless steel
  • TIG welding of aluminum alloys
  • Submerged arc welding for large structures
  • Welding qualifications to GB/EN/ISO standards
Heat Treatment and Surface Engineering

Heat Treatment and Surface Engineering

  • Vacuum heat treatment: quenching, tempering, carburizing
  • Dacromet coating: chromate-free protection
  • Phosphating for paint adhesion
  • Blasting / shot peening
Precision Assembly

Precision Assembly

  • Grip assembly line with outgoing inspection for every unit
  • Drive alignment with 0.02mm laser accuracy
  • Cabin assembly: interior, glass and electrical integration
  • Hydraulic assembly with online pressure testing
Equipment

Core Equipment

Modern CNC cluster · IT5 accuracy · Ra 0.4μm surface finish

×6

5-Axis Machining Center

Mazak (Japan)
VARIAXIS i-800

Precision machining of grips and key structures

×4

CNC Mill-Turn Center

Mazak (Japan)
INTEGREX i-400S

Drive shafts and sheave shafts

×2

Gantry Machining Center

DMG MORI (Germany)
NMV 5000 DCG

Large aluminum cabin frames and structures

×2

Coordinate Measuring Machine

Hexagon (Sweden)
GLOBAL Advantage

Product inspection and reverse engineering

×1

Laser Tracker

Leica (Switzerland)
AT960

Large structure measurement and alignment

×1

Fatigue Testing Machine

MTS (USA)
MTS Landmark 370

Fatigue validation of grips and hangers

Quality Control

Inspection and Testing

The enterprise testing center is equipped with CMM, laser trackers, universal testers, fatigue machines and spectrometers, with a three-stage quality system: incoming, in-process and final inspection.

Coordinate Measuring Machine
Hexagon (Sweden) GLOBAL Advantage
Accuracy 1.5μm+L/333 for complex surfaces and form tolerances
Laser Tracker
Leica (Switzerland) AT960
±0.5μm/m absolute accuracy for large structures
Fatigue Testing Machine
MTS (USA) MTS Landmark 370
250kN dynamic load for grip fatigue validation
Universal Testing Machine
Shimadzu (Japan) AG-X plus
Tensile, compression and bending tests for metals
Optical Emission Spectrometer
Bruker (Germany) Q4 TASMAN
Fast chemical analysis and grade identification
Ultrasonic Flaw Detector
GE (USA) USM 100
Internal defect inspection of forgings and welds to EN/ISO
Magnetic Particle Tester
Domestic TCL-2000
Surface and near-surface crack detection
Hardness Testers
Wilson/Struers Rockwell/Vickers/Brinell
Full-range hardness testing
1 Incoming Inspection
2 In-Process Inspection
3 Final Inspection
4 Type Testing
5 Periodic Calibration

Need More Technical Details?

Contact our technical team for the full equipment list and capability overview.

Contact Technical Team